Read Ebook: Encyclopaedia Britannica 11th Edition Dagupan to David Volume 7 Slice 9 by Various
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"Our duty in this system of cheese-making begins the night before, in having the milk properly set and cooled according to the temperature of the atmosphere, so as to arrive at a given heat the next morning. Our object in this is to secure, at the time we wish to begin work in the morning, that degree of acidity or ripeness essential to the success of the whole operation. We cannot give any definite guide to makers how, or in what quantities, to set their milk, as the whole thing depends on the good judgment of the operator. If he finds that his milk works best at a temperature of 68? F. in the morning, his study the night before should tend toward such a result, and he will soon learn by experience how best to manage the milk in his own individual dairy. I have found in some dairies that the milk worked quite fast enough at a temperature of 64? in the morning, where in others the milk set in the same way would be very much out of condition by being too sweet, causing hours of delay before matured enough to add the rennet. Great care should be taken at this point, making sure that the milk is properly matured before the rennet is added, as impatience at this stage often causes hours of delay in the making of a cheese. I advise taking about six hours from the time the rennet is added till the curd is ready for salting, which means a six-hours' process; if much longer than this, I have found by experience that it is impossible to obtain the best results. The cream should always be removed from the night's milk in the morning and heated to a temperature of about 84? before returning it to the vat. To do this properly and with safety, the cream should be heated by adding about two-thirds of warm milk as it comes from the cow to one-third of cream, and passed through the ordinary milk-strainers. If colouring matter is used, it should be added fifteen to twenty minutes before the rennet, so as to become thoroughly mingled with the milk before coagulation takes place.
"We use from 4 to 4 1/2 oz. of Hansen's rennet extract to each 100 gallons of milk, at a temperature of 86? in spring and 84? in summer, or sufficient to coagulate milk firm enough to cut in about forty minutes when in a proper condition. In cutting, great care should be taken not to bruise the curd. I cut lengthwise, then across with perpendicular knife, then with horizontal knife the same way of the perpendicular, leaving the curd in small cubes about the size of ordinary peas. Stirring with the hands should begin immediately after cutting, and continue for ten to fifteen minutes prior to the application of heat. At this stage we use a rake instead of the hands for stirring the curd during the heating process, which lasts about one hour from the time of beginning until the desired temperature of 100? or 102? is reached. After heating, the curd should be stirred another twenty minutes, so as to become properly firm before allowing it to settle. We like the curd to lie in the whey fully one hour after allowing it to settle before it is ready for drawing the whey, which is regulated altogether by the condition of the milk at the time the rennet is added. At the first indication of acid, the whey should be removed as quickly as possible. I think at this point lies the greatest secret of cheese-making--to know when to draw the whey.
"I depend entirely on the hot-iron test at this stage, as I consider it the most accurate and reliable guide known to determine when the proper acidity has been developed. To apply this test, take a piece of steel bar about 18 in. long by 1 in. wide and 1/4 in. thick, and heat to a black heat; if the iron is too hot, it will burn the curd; if too cold, it will not stick; consequently it is a very simple matter to determine the proper heat. Take a small quantity of the curd from the vat and compress it tightly in the hand, so as to expel all the whey; press the curd against the iron, and when acid enough it will draw fine silky threads 1/4 in. long. At this stage the curd should be removed to the curd-cooler as quickly as possible, and stirred till dry enough to allow it to mat, which generally takes from five to eight minutes. The curd is now allowed to stand in one end of the cooler for thirty minutes, when it is cut into pieces from 6 to 8 in. square and turned, and so on every half-hour until it is fit for milling. After removing the whey, a new acid makes its appearance in the body of the curd, which seems to depend for its development upon the action of the air, and the presence of which experience has shown to be an essential element in the making of a cheese. This acid should be allowed to develop properly before the addition of salt. To determine when the curd is ready for salting, the hot-iron test is again resorted to; and when the curd will draw fine silky threads 1 1/2 in. long, and at the same time have a soft velvety feel when pressed in the hand, the butter-fat will not separate with the whey from the curd. I generally advise using 1 lb. of salt to 50 lb. of curd, more or less, according to the condition of the curd. After salting, we let the curd lie fifteen minutes, so as to allow the salt to be thoroughly dissolved before pressing.
"In the pressing, care should be taken not to press the curd too severely at first, as you are apt to lose some of the butter-fat, and with this I do not think that the whey will come away so freely by heavy pressing at first. We advise three days' pressing before cheese is taken to the curing-room. All cheese should have a bath in water at a temperature of 120? next morning after being made, so as to form a good skin to prevent cracking or chipping. The temperature of the curing-room should be kept as near 60? as possible at all seasons of the year, and I think it a good plan to ventilate while heating."
Cheshire cheese is largely made in the county from which it takes its name, and in adjoining districts. It is extensively consumed in Manchester and Liverpool, and other parts of the densely populated county of Lancaster.
The following is a description of the making of Cheshire cheese:--
The evening's milk is set apart until the following morning, when the cream is skimmed off. The latter is poured into a pan which has been heated by being placed in the boiling water of a boiler. The new milk obtained early in the morning is poured into the vessel containing the previous evening's milk with the warmed cream, and the temperature of the mixture is brought to about 75? F. Into the vessel is introduced a piece of rennet, which has been kept in warm water since the preceding evening, and in which a little Spanish annatto is dissolved. The whole is now stirred together, and covered up warm for about an hour, or until it becomes curdled; it is then turned over with a bowl and broken very small. After standing a little time, the whey is drawn from it, and as soon as the curd becomes somewhat more solid it is cut into slices and turned over repeatedly, the better to press out the whey.
The curd is then removed from the tub, broken by hand or cut by a curd-breaker into small pieces, and put into a cheese vat, where it is strongly pressed both by hand and with weights, in order to extract the remaining whey. After this it is transferred to another vat, or into the same if it has in the meantime been well scalded, where a similar process of breaking and expressing is repeated, until all the whey is forced from it. The cheese is now turned into a third vat, previously warmed, with a cloth beneath it, and a thin loop of binder put round the upper edge of the cheese and within the sides of the vat, the cheese itself being previously enclosed in a clean cloth, and its edges placed within the vat, before transfer to the cheese-oven. These various processes occupy about six hours, and eight more are requisite for pressing the cheese, under a weight of 14 or 15 cwt. The cheese during that time should be twice turned in the vat. Holes are bored in the vat which contains the cheese, and also in the cover of it, to facilitate the extraction of every drop of whey. The pressure being continued, the cheese is at length taken from the vat as a firm and solid mass.
On the following morning and evening it must be again turned and pressed; and also on the third day, about the middle of which it should be removed to the salting-chamber, where the outside is well rubbed with salt, and a cloth binder passed round it which is not turned over the upper surface. The cheese is then placed in brine extending half-way up in a salting-tub, and the upper surface is thickly covered with salt. Here it remains for nearly a week, being turned twice in the day. It is then left to dry for two or three days, during which period it is turned once--being well salted at each turning--and cleaned every day. When taken from the brine it is put on the salting benches, with a wooden girth round it of nearly the thickness of the cheese, where it stands a few days, during which time it is again salted and turned every day. It is next washed and dried; and after remaining on the drying benches about seven days, it is once more washed in warm water with a brush, and wiped dry. In a couple of hours after this it is rubbed all over with sweet whey butter, which operation is afterwards frequently repeated; and, lastly, it is deposited in the cheese- or store-room--which should be moderately warm and sheltered from the access of air, lest the cheese should crack--and turned every day, until it has become sufficiently hard and firm. These cheeses require to be kept a considerable time.
It is hardly possible to enunciate any general rules for the making of Stilton cheese, which differs from Cheddar and Cheshire in that it is not subjected to pressure. Mr J. Marshall Dugdale, in 1899, made a visit of inspection to the chief Leicestershire dairies where this cheese is produced, but in his report he stated that every Stilton cheese-maker worked on his own lines, and that at no two dairies did he find the details all carried out in the same manner. There is a fair degree of uniformity up to the point when the curd is ladled into the straining-cloths, but at this stage, and in the treatment of the curd before salting, diversity sets in, several different methods being in successful use. Most of the cheese is made from two curds, the highly acid curd from the morning's milk being mixed with the comparatively sweet curd from the evening's milk. Opinion varies widely as to the degree of tightening of the straining-cloths. No test for acidity appears to be used, the amount of acidity being judged by the taste, feel and smell of the curd. When the desired degree of acidity has developed, the curd is broken by hand to pieces the size of small walnuts, and salt is added at the rate of about 1 oz. to 4 lb. of dry curd, or 1 oz. to 3 1/2 lb. of wet curd, care being taken not to get the curd pasty. If a maker has learnt how to rennet the milk properly, and how to secure the right amount of acidity at the time of hooping--that is, when the broken and salted curd is put into the wooden hoops which give the cheese its shape--he has acquired probably two of the most important details necessary to success. It was formerly the custom to add cream to the milk used for making Stilton cheese, but the more general practice now is to employ new milk alone, which yields a product apparently as excellent and mellow as that from enriched milk.
As a cheese matures or becomes fit for consumption, not only is there produced the characteristic flavour peculiar to the type of cheese concerned, but with all varieties, independently of the quality of flavours developed, a profound physical transformation of the casein occurs. In the course of this change the firm elastic curd "breaks down"--that is, becomes plastic, whilst chemically the insoluble casein is converted into various soluble decomposition products. These ripening phenomena--the production of flavour and the breaking down of the casein --used to be regarded as different phases of the same process. As subsequently shown, however, these changes are not necessarily so closely correlated. The theories formerly advanced as explanatory of the ripening changes in cheese were suggestive rather than based upon experimental data, and it is only since 1896 that careful scientific studies of the problem have been made. Of the two existing theories, the one, which is essentially European, ascribes the ripening changes wholly to the action of living organisms--the bacteria present in the cheese. The other, which had its origin in the United States, asserts that there are digestive enzymes--that is, unorganized or soluble ferments--inherent in the milk itself that render the casein soluble. The supporters of the bacterial theory are ranged in two classes. The one, led by Duclaux, regards the breaking down of the casein as due to the action of liquefying bacteria . On the other hand, von Freudenreich has ascribed these changes to the lactic-acid type of bacteria, which develop so luxuriantly in hard cheese like Cheddar.
Not only are these investigations of interest from the scientific standpoint, as throwing light on the obscure processes of cheese-curing, but from a practical point of view they open up a new field for commercial exploitation. The inability to control the temperature in the ordinary factory curing-room results in serious losses, on account of the poor and uneven quality of the product, and the consumption of cheese has been greatly lessened thereby. These conditions may all be avoided by this low-temperature curing process, and it is not improbable that the cheese industry may undergo important changes in methods of treatment. With the introduction of cold-storage curing, and the necessity of constructing centralized plant for this purpose, the cheese industry may perhaps come to be differentiated into the manufacture of the product in factories of relatively cheap construction, and the curing or ripening of the cheese in central curing stations. In this way not only would the losses which occur under present practices be obviated, but the improvement in the quality of the cured product would be more than sufficient to cover the cost of cold-storage curing.
The characteristics of typical specimens of the different kinds of English cheese may be briefly described. Cheddar cheese possesses the aroma and flavour of a nut--the so-called "nutty" flavour. It should melt in the mouth, and taste neither sweet nor acid. It is of flaky texture, neither hard nor crumbly, and is firm to the touch. It is early-ripening and, if not too much acid is developed in the making, long-keeping. Before all others it is a cosmopolitan cheese. Some cheeses are "plain," that is, they possess the natural paleness of the curd, but many are coloured with annatto--a practice that might be dispensed with. The average weight of a Cheddar cheese is about 70 lb. Stilton cheese is popularly but erroneously supposed to be commonly made from morning's whole milk with evening's cream added, and to be a "double-cream" cheese. The texture is waxy, and a blue-green mould permeates the mass if well ripened; the flavour is suggestive of decay. The average weight of a Stilton is 15 lb. Cheshire cheese has a fairly firm and uniform texture, neither flaky on the one hand nor waxy on the other; is of somewhat sharp and piquant flavour when fully ripe; and is often--at eighteen months old, when a well-made Cheshire cheese is at its best--permeated with a blue-green mould, which, as in the case of Stilton cheese, contributes a characteristic flavour which is much appreciated. Cheshire cheese is, like Cheddar, sometimes highly-coloured, but the practice is quite unnecessary; the weight is about 55 lb. Gloucester cheese has a firm, somewhat soapy, texture and sweet flavour. Double Gloucester differs from single Gloucester only in size, the former usually weighing 26 to 30 lb., and the latter 13 to 15 lb. Leicester cheese is somewhat loose in texture, and mellow and moist when nicely ripened. Its flavour is "clean," sweet and mild, and its aroma pleasant. To those who prefer a mild flavour in cheese, a perfect Leicester is perhaps the most attractive of all the so-called "hard" cheese; the average weight of such a cheese is about 35 lb. Derby cheese in its best forms is much like Leicester, being "clean" in flavour and mellow. It is sometimes rather flaky in texture, and is slow-ripening and long-keeping if made on the old lines; the average weight is 25 lb. Lancashire cheese, when well made and ripe, is loose in texture and is mellow; it has a piquant flavour. As a rule it ripens early and does not keep long. Dorset cheese--sometimes called "blue vinny" --is of firm texture, blue-moulded, and rather sharp-flavoured when fully ripe; it has local popularity and the best makes are rather like Stilton. Wensleydale cheese, a local product in North Yorkshire, is of fairly firm texture and mild flavour, and may almost be spread with a knife when ripe; the finest makes are equal to the best Stilton. Cotherstone cheese, also a Yorkshire product, is very much like Stilton and commonly preferable to it. The blue-green mould develops, and the cheese is fairly mellow and moist, whereas many Stiltons are hard and dry. Wiltshire cheese, in the form of "Wilts truckles," may be described as small Cheddars, the weight being usually about 16 lb. Caerphilly cheese is a thin, flat product, having the appearance of an undersized single Gloucester and weighing about 8 lb.; it has no very marked characteristics, but enters largely into local consumption amongst the mining population of Glamorganshire and Monmouthshire. Soft cheese of various kinds is made in many localities, beyond which its reputation scarcely extends. One of the oldest and best, somewhat resembling Camembert when well ripened, is the little "Slipcote," made on a small scale in the county of Rutland; it is a soft, mellow, moist cheese, its coat slipping off readily when the cheese is at its best for eating--hence the name. Cream cheese is likewise made in many districts, but nowhere to a great extent. A good cream cheese is fairly firm but mellow, with a slightly acid yet very attractive flavour. It is the simplest of all cheese to make--cream poured into a perforated box lined with loose muslin practically makes itself into cheese in a few days' time, and is usually ripe in a week.
In France the pressed varieties of cheese with hard rinds include Gruy?re, Cantal, Roquefort and Port Salut. The first-named, a pale-yellow cheese full of holes of varying size, is made in Switzerland and in the Jura Mountains district in the east of France; whilst Cantal cheese, which is of lower quality, is a product of the midland districts and is made barrel-shape. Roquefort cheese is made from the milk of ewes, which are kept chiefly as dairy animals in the department of Aveyron, and the cheese is cured in the natural mountain caves at the village of Roquefort. It is a small, rather soft, white cheese, abundantly veined with a greenish-blue mould and weighs between 4 and 5 lb. The Port Salut is quite a modern cheese, which originated in the abbey of that name in Mayenne; it is a thin, flat cheese of characteristic, and not unattractive odour and flavour. The best known of the soft unpressed cheeses are Brie, Camembert and Coulommiers, whilst Pont l'Ev?que, Livarot and other varieties are also made. After being shaped in moulds of various forms, these cheeses are laid on straw mats to cure, and when fit to eat they possess about the same consistency as butter. The Neufch?tel, Gervais and Bondon cheeses are soft varieties intended to be eaten quite fresh, like cream cheese.
Of the varieties of cheese made in Switzerland, the best known is the Emmenthaler, which is about the size of a cart-wheel, and has a weight varying from 150 to 300 lb. It is full of small holes of almost uniform size and very regularly distributed. In colour and flavour it is the same as Gruy?re. The Edam and Gouda are the common cheeses of Holland. The Edam is spherical in shape, weighs from 3 to 4 lb., and is usually dyed crimson on the outside. The Gouda is a flat cheese with convex edges and is of any weight up to 20 lb. Of the two, the Edam has the finer flavour. Limburger is the leading German cheese, whilst other varieties are the Backstein and Munster; all are strong-smelling. Parmesan cheese is an Italian product, round and flat, about 5 in. thick, weighing from 60 to 80 lb. and possessed of fine flavour. Gorgonzola cheese, so called from the Italian town of that name near Milan, is made in the Cheddar shape and weighs from 20 to 40 lb. When ripe it is permeated by a blue mould, and resembles in flavour, appearance and consistency a rich old Stilton.
BUTTER AND BUTTER-MAKING
As with cheese, so with butter, large quantities of the latter have been inferior not because the cream was poor in quality, but because the wrong kinds of bacteria had taken possession of the atmosphere in hundreds of dairies. The greatest if not the latest novelty in dairying in the last decade of the 19th century was the isolation of lactic acid bacilli, their cultivation in a suitable medium, and their employment in cream preparatory to churning. Used thus in butter-making, an excellent product results, provided cleanliness be scrupulously maintained. The culture repeats itself in the buttermilk, which in turn may be used again with marked success. Much fine butter, indeed, was made long before the bearing of bacteriological science upon the practice of dairying was recognized--made by using acid buttermilk from a previous churning.
In Denmark, which is, for its size, the greatest butter-producing country in the world, most of the butter is made with the aid of "starters," or artificial cultures which are employed in ripening the cream. Though the butter made by such cultures shows little if any superiority over a good sample made from cream ripened in the ordinary way--that is, by keeping the cream at a fairly high temperature until it is ready for churning, when it must be cooled--it is claimed that the use of these cultures enables the butter-makers of Denmark to secure a much greater uniformity in the quality of their produce than would be possible if they depended upon the ripening of the cream through the influence of bacteria taken up in the usual way from the air.
Butter-making is an altogether simpler process than cheese-making, but success demands strict attention to sound principles, the observance of thorough cleanliness in every stage of the work, and the intelligent use of the thermometer. The following rules for butter-making, issued by the Royal Agricultural Society sufficiently indicate the nature of the operation:--
Prepare churn, butter-worker, wooden-hands and sieve as follows:-- Rinse with cold water. Scald with boiling water. Rub thoroughly with salt. Rinse with cold water.
The butter should now be like grains of mustard seed. Pour in a small quantity of cold water to harden the grains, and give a few more turns to the churn gently.
Draw off the buttermilk, giving plenty of time for draining. Use a straining-cloth placed over the hair-sieve, so as to prevent any loss, and wash the butter in the churn with plenty of cold water: then draw off the water, and repeat the process until the water comes off quite clear.
Well-made butter is firm and not greasy. It possesses a characteristic texture or "grain," in virtue of which it cuts clean with a knife and breaks with a granular fracture, like that of cast-iron. Theoretically, butter should consist of little else than fat, but in practice this degree of perfection is never attained. Usually the fat ranges from 83 to 88%, whilst water is present to the extent of from 10 to 15%. There will also be from 0.2 to 0.8% of milk-sugar, and from 0.5 to 0.8% of casein. It is the casein which is the objectionable ingredient, and the presence of which is usually the cause of rancidity. In badly-washed or badly-worked butter, from which the buttermilk has not been properly removed, the proportion of casein or curd left in the product may be considerable, and such butter has only inferior keeping qualities. At the same time, the mistake may be made of overworking or of overwashing the butter, thereby depriving it of the delicacy of flavour which is one of its chief attractions as an article of consumption if eaten fresh. The object of washing with brine is that the small quantity of salt thus introduced shall act as a preservative and develop the flavour. Streaky butter may be due either to curd left in by imperfect washing, or to an uneven distribution of the salt.
EQUIPMENT OF THE DAIRY
The improved form of milking-pail shown in fig. 1 has rests or brackets, which the milker when seated on his stool places on his knees; he thus bears the weight on his thighs, and is entirely relieved of the strain involved in gripping the can between the knees. The milk sieve or strainer is used to remove cow-hairs and any other mechanical impurity that may have fallen into the milk. A double straining surface is provided, the second being of very fine gauze placed vertically, so that the pressure of the milk does not force the dirt through; the strainer is easily washed. The cheese tub or vat receives the milk for cheese-making. The rectangular form shown in fig. 3 is a Cheshire cheese-vat, for steam. The inner vat is of tinned steel, and the outer is of iron and is fitted with pipes for steam supply. Round cheese-tubs are made of strong sheets of steel, double tinned to render them lasting. They are fitted with a strong bottom hoop and bands round the sides, and can be double-jacketed for steam-heating if required. Curd-knives are used for cutting the coagulated mass into cubes in order to liberate the whey. They are made of fine steel, with sharp edges; there are also wire curd-breakers. The object of the curd-mill is to grind consolidated curd into small pieces, preparatory to salting and vatting; two spiked rollers work up to spiked breasts. Hoops, into which the curd is placed in order to acquire the shape of the cheese, are of wood or steel, the former being made of well-seasoned oak with iron bands , the latter of tinned steel. The cheese is more easily removed from the steel hoops and they are readily cleaned. The cheese-press is used only for hard or "pressed" cheese, such as Cheddar. The arrangement is such that the pressure is continuous; in the case of soft cheese the curd is merely placed in moulds of the required shape, and then taken cut to ripen, no pressure being applied. The cheese-room is fitted with easily-turned shelves, on which newly-made "pressed" cheeses are laid to ripen.
In the butter dairy, when the centrifugal separator is not used, milk is "set" for cream-raising in the milk-pan , a shallow vessel of white porcelain, tinned steel or enamelled iron. The skimming-dish or skimmer , made of tin, is for collecting the cream from the surface of the milk, whence it is transferred to the cream-crock , in which vessel the cream remains from one to three days, till it is required for churning. Many different kinds of churns are in use, and vary much in size, shape and fittings; the one illustrated in fig. 14 is a very good type of diaphragm churn. The butter-scoop is of wood and is sometimes perforated; it is used for taking the butter out of the churn. The butter-worker is employed for consolidating newly-churned butter, pressing out superfluous water and mixing in salt. More extended use, however, is now being made of the "D?laiteuse" butter dryer, a centrifugal machine that rapidly extracts the moisture from the butter, and renders the butter-worker unnecessary, whilst the butter produced has a better grain. Scotch hands , made of boxwood, are used for the lifting, moulding and pressing of butter.
The first continuous working separator was the invention of Dr de Laval. The more recent invention by Baron von Bechtolsheim of what are known as the Alfa discs, which are placed along the centre of the bowl of the separator, has much increased the separating capacity of the machines without adding to the power required. This has been of great assistance to dairy farmers by lessening the cost of the manufacture of butter, and thus enabling a large additional number of factories to be established in different parts of the world, particularly in Ireland, where these disc machines are very extensively used.
Under these conditions one may be certain that disease bacteria such as the tubercle bacillus will be destroyed without the milk or cream being injured in any way. For over a year this new standard has been in constant use in the Wisconsin University Creamery, and the results, from a purely practical point of view, reported a year earlier by Farrington and Russell, have been abundantly confirmed.
Dairy engineers have solved the problem as to how large bodies of milk may be pasteurized, the difficulty of raising many hundreds or thousands of gallons of milk up to the required temperature, and maintaining it at that heat for a period of twenty minutes, having been successfully dealt with. The plant usually employed provides for the thorough filtration of the milk as it comes in from the farms, its rapid heating in a closed receiver and under mechanical agitation up to the desired temperature, its maintenance thereat for the requisite time, and finally its sudden reduction to the temperature of cold water through the agency of a refrigerator, to be next noticed.
Refrigerators are used for reducing the temperature of milk to that of cold water, whereby its keeping properties are enhanced. The milk flows down the outside of the metal refrigerator , which is corrugated in order to provide a larger cooling surface, whilst cold water circulates through the interior of the refrigerator. The conical vessel into which the milk is represented as flowing from the refrigerator in fig. 20 is absurdly called a "milk-churn," whereas milk-can is a much more appropriate name. For very large quantities of milk, such as flow from a pasteurizing plant, cylindrical refrigerators , made of tinned copper, are available; the cold water circulates inside, and the milk, flowing down the outside in a very thin sheet, is rapidly cooled from a temperature of 140? F. or higher to 1? above the temperature of the water.
The fat test for milk was originally devised by Dr S. M. Babcock, of the Wisconsin, U.S.A., experiment station. It combines the principle of centrifugal force with simple chemical action. Besides the machine itself and its graduated glass vessels, the only requirements are sulphuric acid of standard strength and warm water. The machines--often termed butyrometers--are commonly made to hold from two up to two dozen testers. After the tubes or testers have been charged, they are put in the apparatus, which is rapidly rotated as shown ; in a few minutes the test is complete, and with properly graduated vessels the percentage of fat can be read off at a glance. The butyrometer is extremely useful, alike for measuring periodically the fat-producing capacity of individual cows in a herd, for rapidly ascertaining the percentage of fat in milk delivered to factories and paying for such milk on the basis of quality, and for determining the richness in fat of milk supplied for the urban milk trade. Any intelligent person can soon learn to work the apparatus, but its efficiency is of course dependent upon the accuracy of the measuring vessels. To ensure this the board of agriculture have made arrangements with the National Physical Laboratory, Old Deer Park, Richmond, Surrey, to verify at a small fee the pipettes, measuring-glasses, and test-bottles used in connexion with the centrifugal butyrometer, which in recent years has been improved by Dr N. Gerber of Z?rich.
DAIRY FACTORIES
In connexion with co-operative cheese-making the merit of having founded the first "cheesery" or cheese factory is generally credited to Jesse Williams, who lived near Rome, Oneida county, N.Y. The system, therefore, was of American origin. Williams was a skilled cheese-maker, and the produce of his dairy sold so freely, at prices over the average, that he increased his output of cheese by adding to his own supply of milk other quantities which he obtained from his neighbours. His example was so widely followed that by the year 1866 there had been established close upon 500 cheese factories in New York state alone. In 1870 two co-operative cheeseries were at work in England, one in the town of Derby and one at Longford in the same county. There are now thousands of cheeseries in the United States and Canada, and also many "creameries," or butter factories, for the making of high-class butter.
The first creamery was that of Alanson Slaughter, and it was built near Wallkill, Orange county, N.Y., in 1861, or ten years later than the first cheese factory; it dealt daily with the milk of 375 cows. Cheeseries and creameries would almost certainly have become more numerous than they are in England but for the rapidly expanding urban trade in country milk. The development of each, indeed, has been contemporaneous since 1871, and they are found to work well in conjunction one with the other--that is to say, a factory is useful for converting surplus milk into cheese or butter when the milk trade is overstocked, whilst the trade affords a convenient avenue for the sale of milk whenever this may happen to be preferable to the making of cheese or butter. Extensive dealers in milk arrange for its conversion into cheese or butter, as the case may be, at such times as the milk market needs relief, and in this way a cheesery serves as a sort of economic safety-valve to the milk trade. The same cannot always be said of creameries, because the machine-skimmed milk of some of these establishments has been far too much used to the prejudice of the legitimate milk trade in urban districts. Be this as it may, the operations of cheeseries and creameries in conjunction with the milk trade have led to the diminution of home dairying. A rapidly increasing population has maintained, and probably increased, its consumption of milk, which has obviously diminished the farmhouse production of cheese, and also of butter. The foreign competitor has been less successful with cheese than with butter, for he is unable to produce an article qualified to compete with the best that is made in Great Britain. In the case of butter, on the other hand, the imported article, though not ever surpassing the best home-made, is on the average much better, especially as regards uniformity of quality. Colonial and foreign producers, however, send into the British markets as a rule only the best of their butter, as they are aware that their inferior grades would but injure the reputation their products have acquired.
There are no official statistics concerning dairy factories in Great Britain, and such figures relating to Ireland were issued for the first time in 1901. The number of dairy factories in Ireland in 1900 was returned at 506, comprising 333 in Munster, 92 in Ulster, 52 in Leinster and 29 in Connaught. Of the total number of factories, 495 received milk only, 9 milk and cream and 2 cream only. As to ownership, 219 were joint-stock concerns, 190 were maintained by co-operative farmers and 97 were proprietary. In the year ended 30th September 1900 these factories used up nearly 121 million gallons of milk, namely, 94 in Munster, 14 in Ulster, 7 in Leinster and 6 in Connaught. The number of centrifugal cream-separators in the factories was 985, of which 889 were worked by steam, 79 by water, 9 by horse-power and 8 by hand-power. The number of hands permanently employed was 3653, made up of 976 in Munster, 279 in Leinster, 278 in Ulster and 120 in Connaught. The year's output was returned at 401,490 cwt. of butter, 439 cwt. of cheese and 46,253 gallons of cream. In most cases the skim-milk is returned to the farmers. A return of the number of separators used in private establishments gave a total of 899, comprising 693 in Munster, 157 in Leinster, 39 in Ulster and 10 in Connaught. In factories and private establishments together as many as 1884 separators were thus accounted for. Much of the factory butter would be sent into the markets of Great Britain, though some would no doubt be retained for local consumption. A great improvement in the quality of Irish butter has recently been noticeable in the exhibits entered at the London dairy show.
ADULTERATION OF DAIRY PRODUCE
In connexion with this act a departmental committee was appointed in 1900 "to inquire and report as to what regulations, if any, may with advantage be made by the board of agriculture under section 4 of the Sale of Food and Drugs Act 1899, for determining what deficiency in any of the normal constituents of genuine milk or cream, or what addition of extraneous matter or proportion of water, in any sample of milk or cream, shall for the purposes of the Sale of Food and Drugs Acts 1875 to 1899, raise a presumption, until the contrary is proved, that the milk or cream is not genuine." Much evidence of the highest interest to dairy-farmers was taken, and subsequently published as a Blue-Book . The report of the committee included the following "recommendations," which were signed by all the members excepting one:--
That any milk the total milk-solids in which are less than 12%, and in which the amount of milk-fat is less than 3.25%, shall be deemed to be deficient in milk-fat as to raise a presumption, until the contrary is proved, that it has been mixed with separated milk or water, or that some portion of its normal content of milk-fat has been removed. In calculating the percentage amount of deficiency of fat the analyst shall have regard to the above-named limit of 3.25% of milk-fat.
That any milk the total milk-solids in which are less than 12%, and in which the amount of non-fatty milk-solids is less than 8.5%, shall be deemed to be so deficient in normal constituents as to raise a presumption, until the contrary is proved, that it has been mixed with water. In calculating the percentage amount of admixed water the analyst shall have regard to the above-named limit of 8.5% of non-fatty milk-solids, and shall further take into account the extent to which the milk-fat may exceed 3.25%.
The committee further submitted the following expressions of opinion on points raised before them in evidence:--
That it is desirable to call the attention of those engaged in the administration of the Food and Drugs Acts to the necessity of adopting effective measures to prevent any addition of water, separated or condensed milk, or other extraneous matter, for the purpose of reducing the quality of genuine milk to any limits fixed by regulation of the board of agriculture.
That it is desirable that steps should be taken with the view of identifying or "ear-marking" separated milk by the addition of some suitable and innocuous substance, and by the adoption of procedure similar to that provided by section 7 of the Food and Drugs Act 1899, in regard to margarine.
That it is desirable that, so far as may be found practicable, the procedure adopted in collecting, forwarding, and retaining pending examination, samples of milk and cream under the Food and Drugs Acts should be uniform.
That it is desirable that, so far as may be found practicable, the methods of analysis used in the examination of samples of milk or cream taken under the Food and Drugs Acts should be uniform. That it is desirable in the case of condensed milk that the label should state the amount of dilution required to make the proportion of milk-fat equal to that found in uncondensed milk containing not less than 3.25% of milk-fat.
That it is desirable in the case of condensed whole milk to limit, and in the case of condensed machine-skimmed milk to exclude, the addition of sugar.
That the official standardizing of the measuring vessels commercially used in the testing of milk is desirable.
In the minority report, signed by Mr Geo. Barham, the most important clauses are the following:--
That in the case of any milk the total milk-solids in which are less than 11.75%, and in which, during the months of July to February inclusive, the amount of milk-fat is less than 3%, and in the case of any milk which during the months of March to June inclusive shall fall below the above-named limit for total solids, and at the same time shall contain less than 2.75% of fat, it shall be deemed that such milk is so deficient in its normal constituent of fat as to raise a presumption, for the purposes of the Sale of Food and Drugs Acts 1875 to 1899, until the contrary is proved, that the milk is not genuine.
That any milk the total milk-solids in which are less than 11.75%, and in which the amount of non-fatty solids is less than 8.5%, shall be deemed to be so deficient in its normal constituents as to raise a presumption, for the purposes of the Sale of Food and Drugs Acts 1875 to 1899, until the contrary is proved, that the milk is not genuine. In calculating the amount of the deficiency the analyst shall take into account the extent to which the milk-fat exceeds the limits above named.
That any skimmed or separated milk in which the total milk-solids are less than 8.75% shall be deemed to be so deficient in its normal constituents as to raise a presumption, for the purpose of the Sale of Food and Drugs Acts 1875 to 1899, until the contrary is proved, that the milk is not genuine.
The board of agriculture, in exercise of the powers conferred on them by section 4 of the Sale of Food and Drugs Act 1899, do hereby make the following regulations:--
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